Polished Black ZrO2 Zirconia Ceramic Guides

Polished Black ZrO2 Zirconia Ceramic Guides

Description of zirconia ceramic parts

Yttria Stabilized Zirconium Oxide (Y-TZP) is a  kind of specialty material for critical structural ceramic applications. The material is almost completely tetragonal in structure and is partially stabilized using around 3 mol% of Yttria (Y2O3) which offers a highest flexural strength of the zirconia materials particularly when processed using a HIP (Hot Isostatic Press). The excellent mechanical properties of this material are a result of a very small grain size, extremely low porosity, and a good deal of transformation toughening.

The Y-TZP material's extremely fine grain size makes it ideal for creating sharp blades that will, because of its excellent wear resistance, remain razor sharp. It is used in tooling and process applications for its strength, superior toughness, and excellent abrasion resistant.

Magnesium oxide is used as the stabiliser. This cubic phase material is loaded with tiny tetragonal phase precipitates, giving a very high level of transformation toughness. Mg-PSZ is able to give the highest level of fracture toughness. It has excellent mechanical properties, including high strength, fracture toughness, wear resistance, good thermal shock and low thermal conductivity.

Due to these characteristics it finds use in high wear and corrosion applications including valves, pumps and liners. It is the material of choice for the chemical processing and petrochemical industries

The features of Zirconia Ceramic Components

1. High density:  over 6 g/cm3, which makes it the densest body of the ceramic products
2. High hardness: over 9 on Mohs scale, diamond being 10, with a satin-smooth surface finish
3. High toughness: over 1200 MPa, approx. 4 times in comparison with 95% alumina, not easy to break
4. Excellent wear resistance, it's much better than aluminum oxide ceramics with longer life cycle
5. Low thermal conductivity:  less than 3 W/m.k at ambient temperature, so it's an ideal thermal material
6. Good chemical and corrosion resistance, withstand various of strong acids and alkali in high temperature

The application of zirconia ceramic parts

Zirconia ceramics are used in shaft, plunger, sealing structure, auto mobile industrial, oil drilling equipment, insulation parts in electrical equipment, ceramic knife, ceramic hair clipper spare parts,applicable to aerospace, medical, food and other fields.

Our advantage and strength

1. We have in-house art-of-the-state comprehensive manufacturing equipment, including grinding & mixing machines for material preparation, selection of shaping machines, sintering furnace, fine grinding machines, CNC machines, surface treatment production line ( polishing, glazing, metalizing) and electroplating production line.

2. We strictly perform the management quality system per ISO9001: 2015 and all departments of IQC, IPQC, OQC have veteran and professional staffs. Every pieces flow to the customers have been inspected rigorously.

3. Cost - effective is another focus in our facility, we pay special attention to every details beginning from purchasing material to shipping and thinking of how to reduce the cost prior to ensuring the quality.

FAQs(Frequently asked questions)

Q 1. Are you a factory or trading company?
A: We are a direct manufacturer with 15 years experience of OEM, ODM. You are welcome to visit our factory.

Q 2: DO you send a sample to check the quality?
A: Sure, the standard samples with stock are free and freight collect. 

We also accept trial/sample order for customized ceramic ceramic zirconia parts to support prototyping needs.

Q 3: Are you available to provide customized products?
A: Yes, we support custom-made zirconia ceramic parts as per different materials, dimensions, and designs.

Q 4: How do you ensure quality before shipping?
A: Sampling inspection each batch is must before shipping. The KPI value and QAL standard are perform in the process strictly.

Q 5: What other products are you dealing with?
A: We not only produce zirconia ceramic components, but not manufacture alumina Metallized ceramics, Ceramic Grinding Burr, Ceramic Seals and so on.